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Design Of Dual Active Bridge Converters For Electric Vehicles — Evaluating Modulation Schemes And Operating Frequencies

by Silpashree Sahu, Abinash Dash, Dipankar De, Harikrishnan A, and Varri Chandra Sekhar Pavan Kumar, IIT Bhubaneswar, Jatni, India and Alberto Castellazzi, Kyoto University of Advanced Sciences, Kyoto, Japan, How2Power Today, Dec 15 2025

Focus:
The dual active bridge (DAB) converter enables bidirectional power conversion between different voltage levels in hybrid electric vehicle (HEV) and electric vehicle (EV) systems. The control of this topology can be implemented with different modulation methods—single-phase-shift, triple-phase-shift and extended-phase-shift control. The choice of modulation method will affect component selection, converter efficiency and reliability. In this article, the authors present the results of a study comparing DAB converter losses for the three modulation methods and at different switching frequencies, with an analysis and simulation of power switch and magnetics losses. This discussion includes an explanation of how the different modulation techniques control switching of the DAB’s two H-bridges, detailed design steps for the DAB, and how to determine its losses. Converter operation and thermal performance are verified experimentally.

What you’ll learn:

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